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14th August 2024


Introduction


There are no prizes for spotting that more than six weeks have gone by since the previous report. That was entirely due to the editor's absence/workload and not because of a lack of news. Far from it because it has been a very busy period for the group, both in terms of the provision and crewing of trains and also their maintenance and restoration. The maintenance regime comprises annual exams and mileage-based exams and in recent weeks the latter have exhibited a behavioural characteristic that is normally associated with buses thanks to several of them turning up at the same time! The volunteers who work at the Midland Railway, Butterley have also been busy with the continuing restoration of the Gloucester Class 100 unit.


I will attempt to describe some of the things that have happened in the sections below.


Last Sunday (11/08/24) it was noticed that a shunt around of our railcars had resulted in this green six-car albeit with some different shades of green...


A green six-car DMU

Nearest the camera is the hybrid class 127/108 unit and that is followed by the class 108 and the Wickham class 109.


Looking from the other end they look like this and it will be left as "an exercise for the student" to work out which unit is which...


A green six-car DMU


Out and About


Since the previous report our railcars have been used to provide train services on approximately twenty five days with the provision of 'A' timetable services, 'B' timetable services, private charters, and our contribution to the Classic Transport Weekend on 6/7 July and the Sixties Weekend on 3/4 August. All of the services were provided by classes 108, 109 and the hybrid class 127/108 - on some occasions as solo 2-car units and on other occasions as 4-car combinations.


The following picture was taken from an unusual angle by James Hilton and shows the 4-car Class 109 plus hybrid class 127/108 (with the class 127 vehicle nearest the camera) at Glyndyfrdwy with the 11.05 Corwen - Llangollen service on Thursday 04/07/24...


4-car class 109+hybrid class 127/108 at Glyndyfrdwy on 04/07/24


Unit-specific work




Class 104 50454/50528

A start was made on the 'C' exam that needs to be completed on 50528 before it can run again. The 'C' exam is the second largest one that we do and requires something in the order of eighty checks and jobs to be signed off. One of those jobs is "Final drive cardan shaft, freewheel shaft and freewheel lubricate" that requires various transmission components to receive a visit by a grease gun...


Class 104: Lubricating transmission components

Class 104: Lubricating transmission components

Please note that it is not a requirement for volunteers to provide confirmation to their fellow workers that they are wearing the correct glasses for the job. I think this can best be described as a personal reminder appliance :-) ...


I'm wearing my reading glasses AND providing a mobile eye test


Cravens class 105 trailer car no. 56456 (undergoing restoration at Llangollen)

The sliding gear and bottom runner for the end door was cleaned to a very high standard and the latter was then given a coat of yacht varnish to try to keep it shiny. Aside from needing some bolts to fasten the door to the sliding gear, it is now ready for a test fitting.


Although the vehicle has been fitted with a sloping floor to match the original Cravens design, it became necessary to remove the slope from the area between the rear wall and the location of the rearmost seats in order to provide a flat surface for the sliding door runner.


Elsewhere on the vehicle the scissors that support the corridor connection were fitted...


Class 105: Scissors to support the corridor connection

Class 105: Scissors to support the corridor connection

...the complex door frame section was bolted into place...

Class 105: Complex door frame section

...work progressed with the fitting of draught excluder strips around the doorways...

Class 105: Fitting draught excluder strips

...and the toilet shelf unit that had been returned following a homework project now awaits a rub down, staining and varnishing...


Class 105: Toilet shelf unit


Class 108 51933/54504

In addition to the usual checks and jobs, the following were carried out during a 'B' exam:-


The 'scissors' were replaced in the driver's door of the power car (51933), the droplight of which had developed a habit of getting stuck in the fully-open position...


Class 108: Door scissors

Class 108: Door scissors

The driver's brake valve in 51933 was dismantled, cleaned, lubricated and reassembled. This becomes necessary every so often because a valve that is stiff to operate makes driving with finesse difficult. The following picture shows the dismantled valve...


Class 108: Dismantled driver's brake valve

Some stepboards that were deemed to have passed their best-before date were removed...


Class 108: Removing a stepboard

Class 108: Retired stepboards

...and replaced with some newly-constructed ones on which we are trialling some non-slip strip recommended by the North Norfolk Railway...


Class 108: New stepboards

Class 108: New stepboards

A faulty air pressure switch was replaced underneath the power car (51933). The switch is designed to provide confirmation to the driver that the final drive has sufficient air pressure for reliable operation but this particular one had taken to providing that confirmation irrespective of the air pressure.


Class 108: Final drive air pressure switch

Installing the new one in this cramped position was not easy and was carried out by someone who had come to spend a day or two with us to find out "how the other half live"...


Class 108: Installing a replacement final drive air pressure switch

The tried-and-tested method for checking for air leaks is to squirt some soapy water and look for emerging bubbles...


Class 108: Checking for air leaks


Wickham Class 109 50416/56171

The Wickham became due for a mileage-based 'A' exam during the period and is seen here with one member of the team carrying out a repair to a door and another two doing the brake checks/adjustments...


Class 109: Members of the team carrying out an 'A' exam



Hybrid Class 127/108 (51618/56223)

When the speedometer stopped working in the cab of the trailer car (56223) an electrical fault was thought to be the most likely cause.

The signal is created by an axle-driven generator and sent to the speedometer via a box on the solebar that includes an adjustable compensator for wheel wear...


56223: Speedometer equipment

56223: Wheel diameter adjustment for the speedometer

...so there is some scope for bad contacts etc. However, in this case the electrical system turned out to be completely innocent because the injection of a test voltage caused the speedometer to spring into life...


56223: Speedometer test

56223: Speedometer test

56223: Speedometer test

It turned out that the problem was a mechanical one because the drive pin that is screwed into the end of the axle to drive the generator had sheared off...


56223: Sheared drive pin for the speedometer

56223: Axle-driven generator for the speedometer

Although we were able to find a spare pin it was in a poor condition and, in any case, the spare tapped holes in the end of the axle turned out to be on the wrong diameter. The remains of the original peg defied attempts to remove it, so eventually the hole was tapped out and a new peg manufactured from a Leyland rocker stud.


The electro-pneumatic (EP) valves on the power car continue to cause occasional problems by rapidly losing the supply of compressed air. The underlying problem has still to be determined but, in the meantime, the drivers who have fallen victim to it are becoming more adept at applying the fix.




Gloucester class 100 51118/56097 (undergoing restoration at the Midland Railway, Butterley)

Work continued with the installation of wall and ceiling panels including this one being fitted above a vestibule door...


Class 100: Fitting a panel above a vestibule door

A start was made on installing the holes and wiring for the speakers for the public address system...


Class 100: Holes and wiring for the P.A. speakers

...followed by some speakers...


Class 100: Newly-installed speakers for the P.A. system

The outside is also being spruced up as can be seen in the following picture which shows the power car being painted...


Class 100: Painting the power car


Thanks to Allen Chatwood, James Hilton, John Joyce and Martin Plumb for supplying the pictures that were used in this edition.